Die casting is a most versatile process for producing complex shaped engineered metal parts, with a high degree of accuracy and repeatability. It permits wide latitude and flexibility in design.It is suitable for casting textured surfaces, and permits the application of a wide variety of attractive and serviceable finishes.India has become the global hub for supply of best quality castings.

“Best Quality” has created a competition among the Indian industry to meet the quality and time demand of global majors. This scenario has motivated Indian industry to adopt the new technology, process and material to win the competition.

Challenge ahead is— How to improve quality, reduce rejections and get high quality & valued “Engineered Castings”.

The proposed seminar will address all the issues related to Die casting from concept to best quality casting product by eminent speakers from different departments — Design, Material, Metallurgy, Quality and Testing Of Leading Casting Industry and Academia having decades of experience in Die Casting Product/ Process development.

There will be an open forum to discuss the problems faced by casting companies. Participants are encouraged to bring their queries and get expert guidance from the panel members. Discussing with Industry peers & expert panelists will provide the solution.

Speakers

Mr. Surianarayanan Chandrasakeran
Die Casting Expert, Coimbatore

Mr. P. Sukumaran Menon
Die Casting Expert, 4M DYNAMIKS, Bangalore

Mr. G. Ramasubramanian
President (Retired)
UCAL MACHINE TOOLS LIMITED. Chennai

Prof. T S Prasanna Kumar
HOD, Materials & Metallurgy Dept.,
Indian Institute of Technology, Chennai

Mr. Muniswamy
Retired GM, HMT Bangalore,
Expert in Die Casting Machines

Mr. Santhosh NL
Director, DHIO Research & Engineering Pvt Ltd.,

There will be experts from various industries—experienced in Die Casting Design, Machines, Process, Maintenance, Heat Treatment. Etc., Awaiting for the confirmation. Full List will be made available in next mailer.

Topics Covered

> Fundamentals of Die Casting
> Fundamentals of Flow Technology
> Die Casting
> Product Design and Evaluation
> Process Design
> High Pressure Die Casting
> Low Pressure Die Casting
> Gravity Die Casting
> Gating Design
> Materials, Metallurgy
> Machine Selection
> Ingate Design
> Design Evolution
> Ingate Evaluation
> Filling time Evaluation
> Plunger Evaluation
> Filling Ratio Evaluation
> Section Thickness Analysis
> Shot Sleeve Analysis
> Casting Yield Evaluation and Optimization
> Overflow Design
> Cooling and Venting Design
> Die Casting Defects, Remedies and Precaution
> Casting Simulation and Verification
> Flow Simulation – Velocity, Pressure, Flow Pattern
> Solidification Simulation – Shrinkage, Porosity, Thermal
> Process Optimization
> Gating Design Optimization- maximum yield and minimum cycle time
> Die Casting Machines, Operations and Maintenance
> Die Life Estimation and Extension
> Die Material, Metallurgy And Extending Die Life

Registration Details

Registration Fee:
Industry : INR 2500.00+10.3% Service Tax
Academic : INR 2000.00+10.3% Service Tax

Registration fee includes the working tea/coffee., Lunch and Study/Workshop Materials
Cash/DD/Cheque in name of “DHIO Research & Engineering Pvt Ltd., ” Payable at Bangalore

Find the attached Registration Form, For Registration Details Contact
For More Details Contact

Satish
Co-ordinator
Two Day Seminar on Die Casting
DHIO Research & Engineering Pvt Ltd.,
No 277, 1st Floor, Above Central Bank,
8th main, 4th Block, Basaveshwaranagar,
Bangalore- 560 079 India

Ph/Fax: +91 080 42151310
Cell: +91 9591994643/42
Email: info@dhio.in  web: www.dhio.in

Altair Hypermesh- Hyperworks Training cum recruitment

Altair Hyperworks

Send your resume for
–> Advanced Training – info@dhio.in

Send your resume to
–> Schedule your interview – nethra@dhio.in

Training Period -2-3 Months
Theroy + Practical + Projects
–> Strength of Materials
–> Finite Element Analysis
–> Material Engineering
–> Thermal & Heat Transfer
–> Fluid Mechanics

Practical
–> Linear & Non Linear Analysis
–> Static & Dynamic Analysis – Modal, Vibration
–> Contact Mechanics – Linear & Non Linear
–> Thermal & Heat Transfer Analysis – Liear & Non Linear
–> Fatigue Analysis
–> Optimisation

Get yourself expert in CAE :

Contact
Santhosh GR
DHIO Research & Engineering Pvt Ltd.,
No 277, 1st Floor, Above Central Bank, 8th main, 4th Block,
Basaveshwaranagar, Bangalore- 560 079 India
Ph/Fax: +91 080 42151310
Email: info@dhio.in web: www.dhio.in

The Workshop is intended to improve understanding of various tool processing & their effects to the tooling materials properties and behavior so that proper pre-treatment, during treatment and post-treatment measures can be planned correctly. This lead to reduce risk of premature tool failure during tool making process and when places them into service condition. Participants will learn various influencing factors for tool life performance and metallurgical effects of various tools manufacturing processes. The workshop  will emphasize on the proper design, handling & processing of tooling materials use in fabricating moulds, tools, dies. Fundamental knowledge & practical data will be explained.

Participants are encouraged to bring their component and queries. Expert team will guide to solve the problem

For any details feel free to contact : Mr. Santhosh G R, grs@dhio.in, +91 9591994643

Contact

Ms Uma
Head—Operations
DHIO Research & Engineering Pvt Ltd.,
No 277, 1st Floor, Above Central Bank, 8th main, 4th Block,
Basaveshwaranagar, Bangalore- 560 079 India
Ph/Fax: +91 080 42151310
Email: uma@dhio.in web: www.dhio.in

Click here to download the Registration Form

Dear Friends, Colleagues

Energy requirement around the world has triggered the powerplant to aggressively work on designing, operating and maintaining the efficient powerplant in order to 

Minimize plant downtime, Maximize profitability

However design and operation of powerplant holds multiple  challenges to Engineer & Plant Management some of these challenges seems to be big that they are often accepted when being “Well Enough” or “Functional”. This shortfall of optimized state is tolerated mainly due to the expensive time consuming procedures involved in segregated design and preventive maintenance, which inevitably leads to significant financial losses over the long term.

The modeling of a powerplant, however, enables an immense increase in the efficiency of the power generating industry. This accounts for the design right through to decommissioning. Not only does it enable optimization of the complete plant’s design, but also realizes significant capital and hourly savings by enabling plant investigations in a safe and reproducible virtual environment.

The planed seminar focus to cover wide spectrum of activity in powerplant

• > Conceptual Design of Powerplant systems, sub-systems, controller, training simulators. Etc.
• > Design, Simulation of Powerplant Systems, sub-systems, controller, training simulators. Etc.
• > Evaluation of Powerplant safety
• > Dynamic or Transient Performance Study of Powerplant – in start up, running and shut down condition
• > Energy Efficiency Study
• > Optimization of Systems, Subsystems
• > Simultaneous Flow of Thermal & Fluid Network
• > Root Cause Analysis on a system & component level.
• > Emission reduction studies.
• > Optimize cycle and component efficiencies.
• > Analyze control scenarios & simulate operational procedures.
• > Upgrades to primary systems, sub systems & auxiliaries testing and evaluated for cost effectiveness
• > Finite Element Analysis to evaluate the structural, thermal stress, strain results
• > Fatigue Durability Assessment, Creep – Fatigue interaction
• > Material Modeling, 3D Fracture Mechanics Studies
• > Residual Life Assessment & Extension
• > NDT, Material Testing and Metallurgical Studies
• > …many more

There will be an open forum discussion with experts from the industry & Academia. Participants can bring their models/queries or they can mail to info@dhio.in, santhosh@dhio.in or feel free to contact DHIO Team Members for assistance.

Looking forward to see you in the seminar.

With Best Regards

Santhosh N L, Director

Santhosh@dhio.in, +91 9591994642

Invited Speakers ( Alphabetical Order)

Mr. Abrie Venter , Director, Samahnzi (Pty) Ltd., South Africa 

Dr. G. S. Grewal, Deputy Director & Head, MTD,  ERDA, Vadodara, India 

Mr. Jean van der Merwe, PM, M-Tech Industrial (Pty) Ltd., South Africa  

Mr. Nitin S. Gokhale, Director, Finite To Infinite, Pune 

Dr. J. S. Rao, Altair Engineering, India 

Dr. S. Seetharamu, Additional Director, Group Head -MTD , CPRI, Bangalore India 

Dr. G V Rao, Technical Advisor, DHIO R&E PVT Ltd., 

&

Confirmation Awaited :- Invited Speakers from NTPC, BHEL, NPCIL, IGCAR, BARC & Other leading Power Sectors

For More Details contact

For Powerplant Seminar

Ms. Uma, uma@dhio.in,  +91 9591994640

For Oil & Gas, Water Systems

Ms. Sony, sony@dhio.in, +91 9591994643

For all clarification, seminar details

info@dhio.in, +91 9591994642

Address

DHIO Research & Engineering Pvt Ltd.,  No.277, 1st Floor, Above Central Bank, 8th Main, 4th Block, Basaveswaranagara

Bangalore— 560079  Ph/Fax: +91 80 42151310  Email: info@dhio.in Web: www.dhio.in

Press machines – Press Brakes/Shearing Machine/Fly Press/Bull Press/Lever Press/• Four Post Press, Etc

Shearing Process / Cutting Clearance / Cutting-operations – Blanking / Piercing / Notching /  Cut Off / Part Off /Shaving / Trimming

Non-cutting Operations - Bending / Forming / Drawing / Extrusion / Flanging / Curling / Embossing / Stamping/ Bulging

Materials and process 

Tool materials: Heat Treatment Process for Die and other Tool Elements

Component materials – Finishing Operations, Tumbling, Rolling & Vibrators

Basic Construction of the Tool -Function details, Material, Function,  Die sets and types of die sets

Draw Operations - Shallow Drawing, Deep drawing, Lubricants, Flat blank calculation

Defects and Remedies - Exhibit physical components,  Slide show of defective components ,Discussion regarding the defective components

Strip Lay out -Types of strip lay out / Importance of strip lay out / Economic factor of the strip lay out / Optimization of strip lay out / Single pass and double pass strip lay out

 Computer Aided Sheet Metal Design, Analysis and Optimization

• Introduction to Computer Aided Sheet metal Design, Analysis
• Introduction to Sheet metal Forming Simulation
• Forming Limit Diagram
• Formability Verification
• Failure Analysis – Die & Part Failure Investigation, Material Investigation, Process In­vestigation
• Defect Prediction – Crack, Splitting, Thinning, Wrinkling, Dent Resistance. Etc
• Spring back Prediction
• Forming & Holding Force Prediction
• Contact Force Calculation and Contact Map Visualization
• Material Flow Evaluation
• Shock Line Evaluation
• Trim Line Evaluation
• Initial Blank Size Evaluation
• Fatigue Life Assessment – Life Calculation for Press/Dies, Part
• Optimization of Product & Process, Force, Thickness ..etc

Who Should Attend

Engineers / Managers / Head of the Dept / Tool Room In-charge involved in Tool, Product, Process Design / Quality, Material / Production / Pro­duction Engineering Dept., 

Contact Us

Ms. Uma B , Head—Operations

DHIO Research & Engineering Pvt Ltd., No 277, 1st Floor, Above Central Bank, 8th main, 4th Block, 3rd Stage Basaveshwaranagar,

Bangalore- 560 079 India    Ph/Fax: +91 080 42151310 Cell: +91 9591994640/42   Email: uma@dhio.in   web: www.dhio.in

28th & 29th Oct 2010 @ Govt Tool Room & Training Center (GTTC), Tumkur

About the Workshop

Govt. Tool Room and Training Center, Tumkur - a specialized institute with decades of history in Tool Engineering and Production in association with on “Sheet metal Tool Design and Forming Analysis” at GTTC, Tumkur. DHIO – Center for Excellence - a collaborative Engineering Services and Computer Aided Simulation R&D Company, organizing a two day workshop The workshop aims to focus from basic to advanced concept of press tool design, forming simulation and the effects of parameters such as geometry, material properties, press curves, and binder/ blank holder capabilities. Etc on Sheet metal Forming Process.

This workshop brings a pool of experts with decades of experience in the shop floor and simulation background and has a firsthand experience in solving complex engineering problems. 

There will be an open forum to discuss the problems faced by Sheetmetal companies. Participants are encouraged to bring their queries and get expert guidance from the panel members. 

Topics Covered in the Workshop          

Introduction – Press Tool, Sheet metal Design, Analysis and Manufacturing 

Press machines – Press Brakes/Shearing Machine/Fly Press/Bull Press/Lever Press/• Four Post Press, Etc 

Shearing Process / Cutting Clearance / Cutting-operations – Blanking / Piercing / Notching /  Cut Off / Part Off /Shaving / Trimming 

Non-cutting Operations - Bending / Forming / Drawing / Extrusion / Flanging / Curling / Embossing / Stamping/ Bulging 

Materials and process 

Tool materials: Heat Treatment Process for Die and other Tool Elements

Component materials – Finishing Operations, Tumbling, Rolling & Vibrators

Basic Construction of the Tool – Function details, Material, Function, Die sets and types of die sets

Draw Operations - Shallow Drawing, Deep drawing, Lubricants, Flat blank calculation

Defects and Remedies - Exhibit physical components, Slide show of defective components, Discussion regarding the defective components

Strip Lay out - Types of strip lay out / Importance of strip lay out / Economic factor of the strip lay out / Optimization of strip lay out / Single pass and double pass strip lay out

Computer Aided Sheet Metal Design, Analysis and Optimization

• Introduction to Computer Aided Sheet metal Design, Analysis
• Introduction to Sheet metal Forming Simulation
• Forming Limit Diagram
• Formability Verification
• Failure Analysis – Die & Part Failure Investigation, Material Investigation, Proc­ess Investigation
• Defect Prediction – Crack, Splitting, Thinning, Wrinkling, Dent Resistance..etc
• Spring back Prediction
• Forming & Holding Force Prediction
• Contact Force Calculation and Contact Map Visualization
• Material Flow Evaluation
• Shock Line Evaluation
• Trim Line Evaluation
• Initial Blank Size Evaluation
• Fatigue Life Assessment – Life Calculation for Press/Dies, Part
• Optimization of Product & Process, Force, Thickness ..etc 

Who Should Attend

Engineers / Managers / Head of the Dept / Tool Room In-charge involved in Tool, Product, Process Design / Quality, Material / Production / Production Engineering Dept.,/ Students & Faculty Members and Research Scholars from Diploma, BE, Mtech, ITI Colleges. 

Registration Fee

• Industry and R&D Institutions : Rs 3000.00/-
• Faculty Members & Research Scholars : Rs 2000.00/-
• Students : Rs 500.00/- 

Fee can be paid in the form of Cash/DD/Cheque in favour of  “ Govt. Tool Room & Training Center, Tumkur ”,Payable at  Tumkur 

DHIO – Center for Excellence

No 277, 1st Floor, Reliance Computers, Above Central Bank, 8th main,

4th Block, Basaveshwaranagar, Bangalore- 560 079 India

Ph/Fax: +91 080 23482178 Cell: +91 9591994642

Email: santhosh@dhio.in web: www.dhio.in

Yield Assessment, FLD, Computer Simulation based defect prediction